Pharmaceutical Projects


Our project team has acquired a vast amount of experience working with multiple machines in the pharmaceutical industry

Form, Fill and Seal

Form, fill and seal HMI-PLC Upgrade

The wood industry plays an important part in today’s world economy. The Automatic Tongue and Groove Machine is a computer-controlled machine which cuts cross and other grooves into wood by employing an S-shaped cutter in combination with two circular saws.

Advanced scanners determine the specific depth of the groove and inform the PLC. The PLC controls the cutters and saws to create the perfect groove. All the client needs to do is punch in their desired parameters, and the machine does all the work for them.

Automation Republic was able to provide an updated HMI. Our qualified team of professional programmers created a comprehensive alarm and monitoring system. The system allowed for the PLC to read, monitor and send alerts on any of the machine's components, to prevent misuse and product defects.

HMI Main Screen
HMI Main Screen
Alarm Indicator
Alarm Indicator
Motion Control Settings
Motion Control Settings
Fully Integrated Manual
Fully Integrated Manual

Filling and Capping System

Form, fill and seal HMI-PLC Upgrade

The Pharmaceutical industry is a massive economic field, with a constant demand for consumables. 

Most diagnostic companies achieve very significant benefits from the consistency of process in filling and capping, increasing production yields, optimised sales revenue and reduced error costs. 

Automation Republic assisted in revamping a Dencore MTF50’s PLC and HMI. The project required precise accuracy from the fill nozzle, adjustable speed of the feeding belt, syncing of uncapping and recapping components and liquid pumps all through the PLC.

We also provided the client with rewiring of the control panel and a new HMI with full control over the operation of the machine.

Our team managed to create the software to allow the machine to function under stated performance. Depending on the filling layout, the unit handles fill volumes from 5µl to 2 ml at speeds up to 600 units per hour.

Dencore MTF50
Dencore MTF50 It is an ultra compact industrial machine offering all the benefits of a fully automated production inside the space of a standard Laminar Flow Unit, Biohazard Cabinet or Isolator.
Inspection of Components
Inspection of Components
Connecting up the PLC and Rewiring
Connecting up the PLC and Rewiring
Connection of HMI and Final Test Run
Connection of HMI and Final Test Run

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